maintainability calculation examples

c) 12 hours a day. ke is 3 for 95%, as shown in the list above. This video will explore Reliability, Availability, Maintainability, and Supportability (R.A.M.S.) To the failure rate function in reliability corresponds the repair rate function in maintainability. MTTR. Cooling Plant. The tool also generates the following plots showing the lognormal PDF and lognormal CDF plots based on the repair times. and the average repair time for N observations is: The standard deviation of the distribution of repair times, based on N observations is. 4.5    1 Its maintainability [math]M\left( t \right)\,\! 2       2 The term maintainability corresponds to the ability to update or modify the system under test. Pinpointing which PMs should be done more or less often will make your operation more efficient and maximize availability. 3.3    2 b) 12 hours a day. If failure rates are low, revisit the frequency of PMs on that asset. Mean Time to Repair, Mct, the mean time required to complete a maintenance action, i.e., total maintenance downtime divided by total maintenance actions for a given period of time, given as: λi = failure rate for the ith repairable element of the item for which maintainability is to be determined, adjusted for duty cycle, catastrophic failures, tolerance and interaction failures, etc., which will result in deterioration of item performance to the point that a maintenance action will be initiated, Mcti = average corrective time required to repair the ith repairable element in the event of its failure, 2. During product development, the design is regularly evaluated or tested and compared to the desired set of functions. 1.2.3 Maintainability Maintainability is the ability of an item to be retained in, or restored to, a specified condition when maintenance is performed by personnel having specified skill levels, using prescribed procedures and resources, at each prescribed level of maintenance and … Some of the commonly used maintainability engineering terms are portrayed graphically in the figure below as a maintainability “function” derived as illustrated for the case where the pdf has a lognormal distribution. The asset broke down twice during the month, and it took one hour to repair each time. These are the same for the normal distribution because of its symmetry, and Based upon prior data on this equipment, the maintainability analyst knew that the repair times were exponentially distributed. System availability is a metric used to measure the percentage of time an asset can be used for production. obtained from. To the probability of system failure, or system unreliability, corresponds the probability of successful system maintenance, or system maintainability. where is the value from the normal distribution function corresponding to the percentage point (1-α) on the maintainability function for which Mmax ct is defined. 10.3  1 Downtime is any time the equipment is not available for production, including planned and unplanned downtime. This may be due to the fact that maintainability has traditionally lagged reliability theory in development. Maintenance can have a huge influence on system availability, from the way preventive maintenance is scheduled and carried out, to the response of the team when an asset breaks down unexpectedly. Welcome to our series of blog posts about maintenance metrics. 3. When you translate this example to a facility that relies on producing things, you can see how important system availability can be. Note, the instructions below the box 1 input mention the input format is a repair time followed by a single space, then the number of observations; however, the tool will properly parse data with multiple spaces separating these two values. They may be derived in a way identical to that done for reliability, by merely substituting t (time-to-restore) for t (time-to-failure), μ (repair rate) for λ (failure rate), and M(t) probability of successfully completing a repair action in time t, or P(T ≤ t) for F(t) probability of failing by age t. In other words, the following correspondences prevail in maintainability and reliability engineering functions. Reliability and maintainability achievement will be monitored during all development testing. 7.5    1 Click here to see the rest of the series. Maintainability is a long-term aspect that describes how easily software can evolve and change, which … The median time to repair is (0.69)(80) = 55.2 minutes. metric that measures the probability that a system is not failed or undergoing a repair action when it needs to be used Points 1, 2, and 3 shown in the figure identify the mean, median, and maximum corrective time-to-repair, respectively. This attribute is the flexibility with which the application can be modified, for fixing issues, or to add new functionality with a degree of ease. Maintainability Analysis is the method of determining how to best design a product for ease of maintenance. The maintainability function M(t) for 100 minutes, or the probability that the warranty requirement is being met, 4. It calculates the probability that a system isn’t broken or down for preventive maintenance when it’s needed for production. Levelling up with improved system availability. Availability = 90.9%. The classification of availability is somewhat flexible and is largely based on the types of downtimes used in the computation and on the relationship with time (i.e., the span of time to which the availability refers). A lack of maintainability will be evident as high product maintenance … You spend half an hour cleaning the oven and half an hour pre-heating it. Such descriptions capture what is intuitively meant with maintainability, but have some problems. Calculation of the state function of a series-parallel. 8.8    1 2.7    1 4.7    1 ke = value of Mct./MTTR at the specified percentage point α on the In maintainability, the random variable is time-to-repair, in the same manner as time-to-failure is the random variable in reliability. Paste the above input data into box 1 of the maintainability analysis tool and select 95% for the MMax percentile in the item 2 pull-down, as shown below. For example, if a system specification indicated Mmax ct(95%) = 1 hour, this means that 95% of all maintenance actions must be completed within one hour. Failure codes tell you everything about why an asset failed so you can quickly understand how to make it right. 0.5    4 The discipline’s first concerns were electronic and mechanical components (Ebeling, 2010). Maximum Time to Repair, Mmax ct , the maximum time required to complete a specified percentage of all maintenance actions. Repair rate is the rate with which a repair action is performed and is expressed in terms of the number of repair actions performed and successfully completed per hour. which is equal to the mean time to repair because of the symmetry of the 2.2    1 Collectively, they affect both the utility and the life-cycle costs of a product or system. Its purpose is to measure the probability that a piece of equipment in a failed state can be restored to normal operating conditions after undergoing maintenance. Asset availability is impacted by several factors. Availability is improved by increasing reliability and reducing maintenance time. Improving system availability can have a ripple effect across your entire organization. The set of product functions or features defines the operating state and, conversely, what a system failure may include.

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